Process Technologies
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With our rich working experience with certain systems, we have developed technological expertise in some chemical and hydrocarbon processes. We offer technological solutions to maximize profitability in the following areas :
     
Ammonia Recovery Systems :
   
 
Byproducts and discharge streams often contain aqueous ammonia or solutions of ammonium salts. Recovery of ammonia from these streams prevents the loss of a valuable commodity and moreover alleviates any associated effluent treatment issues.

In order to be viable, however, the process needs to highly efficient while recovering ammonia up to ppm-levels. We have developed an innovative technology to recover ammonia in the specified aqueous solution or as anhydrous gas. The process treats the ammonia salt solution with a strong base to release ammonia in the aqueous phase. Tight energy integration followed by stripping / distillation / absorption enables the recovery process while meeting the specifications for the product ammonia as well as the discharge stream.

The process has the advantages of high ammonia recovery, low energy and capital costs. The plants generally have an attractive payback period. The process is relatively simple to operate and uses routine equipment. Various forms of this technology are commercially used in several plants designed by us.

Lime-based low raw material cost process:



Absorption-based low energy consumption process:

   
Liquids Separation from Natural / Associated Gas :
   
 
Natural and associated gas streams typically contain sizeable quantities of condensates and liquefied petroleum gas (LPG). Recovery of these high value products is typically highly viable, and it also prevents any liquids from condensing out in the product gas.

The product specifications and the quantities of the liquids dictate the process technology. Distillation yields high recoveries and meet fine product specifications. Lean oil absorption processes tend to be more basic, but are less capital intensive and simpler to operate.

Distillation process:



Absorption process:

     

Solvent Recovery Systems :
   
 
The extent of recovery of solvents generated in manufacturing processes often dictates the viability of the plants. Solvents are used in the fine chemicals, agro-chemicals and the pharmaceuticals industries.

Technology solutions developed by us treat the crude solvent mixture in separation systems which consist of distillation, extraction and other separation methods. The solvent recovered in the pure form is then recycled back to the process plant. Recovering solvent offers the following major advantages :
  o Reduces solvent cost
  o Makes the product cost immune to the solvent price
  o Reduces solvent storage requirements
  o Enhances the plant safety
  o Avoids the need for the sale of crude solvent
     



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